Powertrax 9206883128 Manuale Utente

INSTALLATION GUIDETM

15. Install couplers inside differential case, ring gear side first.16. Install c-clip on ring gearside axle shaft only.128

17. Make sure paddle opening(widest gap) in ring gear sidesynchro ring is facing outtowards you.918. Insert the non-slotted spacerinto the non-slotted

20. Verify spacer paddle isaligned with paddle opening in synchro ring and press driver/spacer down onto coupler. Driver teeth should be fully engage

23. Install slotted driver/spacer making sure that paddle is pointingaway from you toward rear of differential.24. Verify spacer paddle is alignedwith

26. Place the two inner springsinside the two outer springs.27. Compress inner spring andinstall spring assembly intospring slot.28. Visually inspect

29. Keeping both drivers wedged inengagement with couplers, rotatedriver’s side wheel forward 1/2 turnto reveal spring slot on other side.30. Compress

14c-clip slot34. Making sure drivers stayengaged with couplers, carefullyrotate driver’s side wheel untilc-clip slot is accessible. Verifyc-clip groo

15pinion shaft openingpinion shaft opening36. Making sure drivers stay engagedwith couplers, carefully rotate bothwheels backwards 1/4 turn to exposep

39. Using the retaining bolt/roll-pin as a handle, insert the shaftinto the differential. Press hard while twisting to pass shaft bysprings.40. Inser

41. Put transmission in gear (or park).HOLD43. Passenger side wheelshould not be able to rotate in the same direction.44. After sharply turning thepas

1846. Install differential cover with gasketsealant.48. Set parking brake.49. Be sure transmission is ingear or park.50. Remove jack stands, lower veh

Notes:

IMPORTANT INFORMATIONPlease Read CarefullyWARNINGCAUTIONThe following and information is supplied to you for your protection andto provide you with

• For safe operation and to maintain the unit warranty, when changing a factory installed fastener for any reason, it becomes the responsibility ofthe

HI-PERFORMANCE PRODUCTS...HI-PERFORMANCE PRODUCTS...RING & PINIONS LIGHTENED GEARS INSTALLATION KITSREAR END LUBE INSTRUCTIONAL VIDEOS SPOOLS &

1208 Old Norris Road • P.O. Box 238 • Liberty, S.C. 29657Phone: 864-843-9231 • Fax: 864-843-2964www.richmondgear.comTRANSMISSIONS TRANSMISSION FLUID Q

822 1004 ALimited Slip Differential Integral Carrier C-Clip VersionP.O. Box 238, 1208 Old Norris Road, Liberty, S.C. 29657 • Tech Support (864)843-9

Installation GuideContents PageOpen Differential Part Identification & Terminology ... 2Powertrax No-Slip Differential Exploded View ...

Axle HousingAxle Shaft (2)Ring GearSide Gear (2)Differential CaseBearing Cap (2)Pinion GearThrust Washer (2)Pinion ShaftSpider Gear (2)Pinion ShaftRet

Pinion ShaftDriver(Slotted)SynchroRingCoupler3PaddlePaddle Openingin CouplerDriverSaddleSpring (8)Active SpacerPaddle Openingin DriverActive Spacer(Sl

41. Put transmission in gear (or park), andturn off engine.2. Set parking brake.3. Safeguard the vehicle from rolling.4. Safely raise vehicle andapply

56. Remove differential cover anddrain fluid. Clean the diff coverand housing sealing surface.7. Expose pinion shaft;removeretaining bolt/roll pin an

9. Pull axles out approx. 8”and remove clutch spring(some may have multiplecoil springs) if present.610. Remove both spidergears and their thrustwashe

12. Verify gaps in couplerteeth are positioned withingaps in synchro ring. Placecoupler in a vise and use anactive spacer to align them ifnecessary.1